Standard Operating Procedure for Microbiological Analysis of Water used for manufacturing of various drug product in pharmaceutical industry.
Procedure for Microbiological Analysis of Water
1.0 Objective :
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- To lay down a Procedure for microbiological analysis of Water.
2.0 Scope :
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- This SOP is applicable in Microbiology for microbiological analysis of water.
3.0 Procedure – Microbiological Analysis of Water:
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- Microbiologist shall collect the sample of water as per sampling plan following SOP – Sampling of Water for Testing.
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Total Aerobic Microbial Count:
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- ON receipt of water sample for microbiological analysis, Microbiologist shall enter details in annexure.
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- Allocate A.R. No to received water samples as per SOP.
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- Prepare the sufficient media as per SOP for Media Preparation.
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- Sample Preparation for purified water:
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- Connect autoclaved filtration assembly with vacuum flask which is connected with vacuum pump.
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- Place the 0.45mm sterile filter membrane aseptically on the supporting disc of autoclaved filtration assembly & fix the sterilized funnel on the membrane filter holder aseptically.
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- Take 1ml of water sample from the bottle and add in 100ml peptone water, mix well and filter though sterile membrane filter, hold in a sterile filtration assembly in duplicate manner for each purified water individually .
Note: Use sterile support disc & sterile funnel separately for each sample.
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- Incubation:
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- After filtration remove the membrane filter aseptically using sterilized forceps and Place it on a pre-incubated sterile R2A media plate.
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- Incubate the R2A Petri dish for 5 days at 30 – 35°C and record the observations in annexure-II.
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Sample Preparation for potable water:
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- Take 01 ml of potable water sample, separately in duplicate sterilize Petri plates.
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- Then add 15 to 20ml of Soyabean Casein Digest Agar in two petri plates
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- Allow it to solidify, after solidifying. Keep the plate in inverted position and Incubate at 300C to350C for 05 days.
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- Acceptance Criteria:
Type of water | Limits cfu/ml | Alert Limits cfu/ml | Action Limits cfu/ml | Pathogens |
Potable water | 500 | 100 | 250 | Absent |
Purified water | 100 | 50 | 75 | Absent |
RO water | 100 | 50 | 75 | Absent |
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Pathogens detection in water samples:
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- The sample shall be tested for the following four specific pathogens:
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- Salmonella species.
- Salmonella species.
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- Escherichia coli.
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- Pseudomonas aeruginosa.
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- Staphylococcus aureus.
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- Shigella
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Preparation of Sample:
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- Take 90ml of pre incubated Soyabean casein digest medium and add 10 ml of purified/ potable water.
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- After inoculation incubate at 30-35°C for 18- 24 hrs.
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Test for Salmonella species:
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- Use 0.1 ml inoculated broth (SCDM) to 10 ml preincubated Rappaport Vassiliadis Salmonella enrichment broth incubates at 30-35°C for 18-24 Hrs.
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- The water sample complies with the test if Rappaport Vassiliadis Salmonella enrichment broth tube does not show turbidity,
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- If there is any turbidity or any doubt for poor microbial growth then takes the loopful of test sample and Sub culture on pre incubated Xylose- Lysine Deoxycholate agar plate.
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- Incubate at 30°C to 35°C for 18 to 48 hours.
Medium | Description of Colony |
Xylose-Lysine Deoxycholate Agar Medium. | Well-developed red colonies with or without Black Centers. |
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- The water sample complies with the test, if above described colonies are not present
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- If colonies are found confirming to the above descriptions identification shall be performed by identification tests as follow:
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Identification Tests I:
- Individually transfer the suspected colony by first Sub culturing on the pre incubated slope of slant, of Triple Sugar-Iron Agar with inoculating loop and
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- Then stabbing with inoculating straight wire well in the butt. Incubate at 30-35° C for 24-48 hours.
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- After incubation, examine the tube of Triple Sugar Iron Agar Medium for the presence of microbial growth and for the following Physical characteristics:
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- Color changes from red slant to yellow butt, with or without concomitant blackening of butt due to H2S production.
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- If the butt, slant of Triple Sugar Iron Agar shows growth and physical characteristics confirming to the above descriptions the presence of Salmonella species is indicated.
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- The water sample complies with the test if the confirmatory identification tests are negative.
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- Record the observations in annexure II.
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Test for Escherichia coli:
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- After incubation of soyabean casein digest medium, add 01 ml SCDM to 100ml pre incubated MacConkey’s broth incubate it at 42 to 44°C for 24 to 48 hours.
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- The water sample complies with the test if tube does not show any turbidity.
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- If present, take loop full from MacConkey’s broth & Sub culture on preincubated MacConkey’s Agar plate & incubate at 30-35°C for 18 to 72 hour.
Medium | Description of Colony |
MacConkey’s Agar | Brick red, may have surrounded zone of precipitated bile. |
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- The growth of brick red, may have surrounded zone of precipitated bile colonies indicates the possible presence of Escherichia coli.
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- The water sample complies with the test if colonies are not present.
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- If colonies are found, identification shall be performed by identification tests as follow:
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Identification Tests I: Indole test
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- Aseptically prepare culture suspension from the suspected colonies which are appears on MacConkey agar in a sterilized tube.
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- Add 0.1 ml of the prepared suspension to the tube containing 10 ml of peptone water; incubate the tube at 30°C to 35°C for 18 – 24 hours.
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- From incubated peptone water tube perform Indole test as follow:
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- Add 0.5 ml of Kovac’s reagent to peptone water tube; allow to stand for one minute.
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- The presence of cherry red colour ring along the side of test tube indicates the positive test (the presence of Escherichia coli).
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- Presence of Escherichia coli shall be confirmed by Gram staining (Gram-ve rods).
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- The water sample complies with the test if the confirmatory identification tests are negative.
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- Record the observation in annexure II.
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Test for Pseudomonas aeruginosa – Microbiological Analysis of Water:
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- Take a loop full from SCDM & subculture on pre incubated Cetrimide agar & incubate at 30-35°C for 18 to 72 hour.
Medium | Description of Colony |
Cetrimide Agar | Growth of colonies, generally greenish |
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Interpretation:
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- The growth of colonies indicates the possible presence of P. aeruginosa.
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- The water sample complies with the test if colonies are not present.
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- If colonies are found, identification shall be performed by identification tests as follow.
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Identification Tests I (Oxidase test):
- With the aid of an inoculating loop, transfer suspected colonies to strip or discs of filter paper impregnated with N, N-dimethyl-p-phenylenediamine dihydrochloride.
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- If a purple colour is produced within five to ten seconds, the presence of Pseudomonas aeruginosa is confirmed, record the results in annexure II.
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- The water sample complies with the test if the confirmatory identification tests are negative.
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- Record the observation in annexure II.
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Test for Staphylococcus aureus – Microbiological Analysis of Water:
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- Take loop full from SCDM & subculture on, Pre incubated Mannitol Salt agar plate & incubate at 30-35°C for 18 to 72 hour.
Medium | Description of Colony |
Mannitol Salt Agar | Yellow or white colonies with yellow zones. |
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- Interpretation:
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- The possible presence of S. aureus is indicated by the growth of yellow or white colonies surrounded by yellow zone.
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- The water sample complies with the test if colonies are not present.
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- If colonies are found confirming to the above descriptions identification shall be performed by identification tests as follow.
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Identification Tests I (Coagulase test):
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- With the aid of an inoculating loop, individually transfer suspected colonies to separate tubes containing 0.5 ml of mammalian plasma (preferably rabbit or horse).
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- Incubate in a water-bath at 37°C for 3 to 24 hours, in parallel with positive control using known strain of Staphylococcus aureus and negative control using Plasma alone.
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- Examine after 3 hours and at suitable intervals thereafter for the presence of coagulation
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- If coagulation in any degree is observed, the presence of Staphylococcus aureus is indicated. Record the results.
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- The water sample complies with the test if colonies of types described are not present or if the confirmatory identification tests are negative.
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Test for Shigella
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- After incubation of SCDM transfer 1 ml to 100 ml Pre incubated GN Broth and incubate at 30º to 35º C for 24 to 48 hours.
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- Further subculture on a pre incubated plate of Xylose Lysine Deoxycholate Agar and incubates at 30º to 35º C for 24 to 48 hours.
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- If red colored translucent colony without black center appears on the medium, indicates possible presence of Shigella.
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- Then proceed for further confirmation tests.
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- If such characteristic growth doesn’t appear then sample passes the test for absence of Record the results in annexure-I.
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- Further confirmation can be done by sub culturing the suspected colonies on Modified SS agar.
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- If the characteristic growth than confirms the presence of Shigella in the sample under examination, sample fails the test for absence of Shigella.
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Testing frequency:-
- Pathogen testing of all purified water samples shall be done fortnightly except storage tank and return loop.
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- Pathogen testing of storage and return loop shall be performed daily.
- Trend frequency:-
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- The trend of all sampling points shall be prepared on quarterly basis.
4.0 Reference :
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- IP : General chapter
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- BP : General Notices, Purified Water
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- USP : Chapter No. 1231, Water for Pharmaceutical purposes
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- Revised Schedule M
5.0 Annexure (S)
Annexure I : Test Data Sheet of water analysis for specified organism.
Date of Sampling : Date of Completion : Sampled By : AR No. : Type of Water : | ||||||
Sample Point ID No. | Total Aerobic Microbial Count ( CFU/Plate) Alert LIMIT for Potable water : 100 CFU/ml Purified water : 50 CFU/ml | Pathogens Should be absent | ||||
P. aeruginosa (Should be absent ) | S. aureus (Should be absent ) | E. coli (Should be absent ) | Salmonella (Should be absent ) | Shigella (Should be absent ) | ||
Annexure II : Microbial Analysis Report of Water
Click to open the word file : Microbial Analysis Report of Water
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